Resources:
Sharing Expertise for Industry Excellence

Welcome to our Resources page, where you’ll find valuable information, guides, and tools to help you navigate the world of flexible packaging and printing technologies.

Baltic, CT

Watertown, CT

Downloads

Spec Sheet & Handouts

➤ CoA Sample

➤ CoC Sample

➤ Ink Drawdown Sample

➤ Sustainability

➤ Terminology

➤ Conversion Chart

➤ Wind Chart

Packaging Associations

Memberships & Accreditations

➤ American Chemical Society

➤ Flexible Packaging Association

➤ Flexographic Technical Association

➤ Gravure Association of the Americas

➤ Safe Quality Food Institute

➤ Sustainable Packaging Coalition

➤ RadTech – The Association for UV & EB Technologies

Learn, build, develop with amgraph

Professional Flexible Packaging to Safeguard Your Solutions

Papers:

➤ Machine Glazed

➤ Machine Finished

➤ Tea Tag Stock

➤ Clay-Coated

➤ Natural Kraft

➤ Supercalendered

➤ Other Grades (as specified)

Films, Foils, and Resins:

➤ EPP

➤ PET

➤ EVOH

➤ EAA

➤ Surlyn™ (Dow Inc.)

➤ LLDPE / mLLDPE

➤ LDPE / HDPE

➤ Cellulose

➤ Polypropylene

➤ Slip Resins

➤ Other Grades (as specified)

material Testing:

Coefficient of Friction (CoF)

An assessment of the surface friction of packaging materials to ensure smooth operations on production lines, reducing downtime and increasing efficiency.

Barrier

An evaluation of resistance to moisture, gases, and other environmental factors, to help extend shelf life and maintain product freshness.

Shelf-Life

Conducted to determine product longevity under various conditions to optimize packaging solutions.

Burst/Over-the-Mountain (OTM)

A measure of the durability of packaging materials, ensuring they can withstand internal and external pressures during transportation and handling.

Tensile Strength

The analysis of the strength and elasticity of materials to prevent failures and maintain package integrity throughout the product’s lifecycle.

Tear Resistance

Assessing the tear resistance of materials to help design packaging that resists punctures and tears, protecting your product from damage.

Bond Strength

Ensures strong adhesion between laminated layers, preventing delamination and preserving the barrier properties of packaging.

Package Leak Detection

Leak detection services identify any weaknesses in seals or seams, ensuring the product remains protected from contamination or spoilage.

QA/QC Practices & Processes:

SQF-Onboarding and Training

All employees are trained in Safe Quality Foods Concepts, and this training is renewed annually.

Standard Operating Procedures (SOPs)

Comprehensive SOPs guide our operations, ensuring consistency and efficiency. Regular training and audits reinforce adherence to these procedures, fostering continuous improvement and maintaining high-quality standards.

Defect Detection Monitoring

Utilizing advanced in-line color spectrometry, we continuously monitor color accuracy during the printing process. Real-time analysis and automated alerts allow us to detect and correct color deviations immediately, ensuring vibrant and consistent results in every print run.

Quality Control Management

Our Quality Control tools are regularly calibrated and maintained to guarantee precise measurements. By adhering to strict maintenance schedules and ensuring our QA personnel are properly trained, we uphold the reliability and accuracy of our testing instruments.

Engineering Quality into the Process

Upon receiving approval to generate trial material for qualification, its mandatory that each manufacturing manager and process engineer provide their expertise and perform a risk analysis.

A Preproduction Session is called- a risk analysis of the graphics and structure and each added value step the product will endure to ensure all quality testing and control points are identified.

Quality Control Management

Each item produced requires a Quality Plan of Control to document and verify all specifications are met; audits are performed to validate the Quality Systems are robust.

Roll-to-Roll Inspection

For every roll produced, we perform meticulous inspections in our QA lab. Samples are analyzed to verify that they meet client specifications, focusing on aspects like color accuracy, material strength, and adhesion properties, ensuring consistent quality throughout production.

Incoming and Outgoing CoA/CoC Processing

We systematically handle all Certificates of Analysis (CoA) and Certificates of Compliance (CoC) to maintain traceability and ensure product integrity. By verifying incoming materials and providing necessary documentation for outgoing products, we affirm compliance with all specifications and regulatory standards.

Non-Conformance Management

We have robust procedures to address any deviations from quality standards. By promptly identifying and documenting non-conformities, conducting root cause analyses, and implementing corrective and preventive actions (CAPA), we prevent recurrence and drive continuous improvement.

It’s In Our DNA

At Amgraph Packaging, quality isn’t just a metric—it’s the heart of our operations. Our comprehensive Quality Systems are meticulously designed to ensure that every product we deliver meets the highest standards of excellence. By integrating robust quality control measures at every stage—from raw material selection, specification control to final product inspection supported by technology—we guarantee packaging solutions that not only meet but exceed industry expectations.

Food Safety – HACCP (Hazard Analysis and Critical Control Point)

We assess and identify risks associated with all critical control points in the manufacturing process. Our proactive approach aims to prevent, eliminate, or reduce risks through mitigation strategies, whether they are biological, chemical, or physical hazards. We diligently monitor each quality control point to verify and validate key quality parameters, ensuring the safety and integrity of our packaging solutions.

Corrective Action Plan

We implement quantitative and qualitative checks to ensure our Quality Control Plan is effective. If deviations occur, our corrective action plan addresses them promptly, ensuring continuous improvement and compliance with industry standards.

Frequently Asked Questions:

Do you provide samples or proofs before final production?

Yes, we provide digital proofs and, if needed, physical samples to ensure that the final product meets your expectations. This step is crucial for verifying colors, design accuracy, and overall quality.

What types of materials do you test in your R&D lab?

Our R&D lab is equipped to test a wide range of materials including films, papers, foils, adhesives, coatings, laminates and finished packaging structures/materials. Our extensive array of testing capability allows us to not only analyze quality and compliance of raw materials but to review the performance characteristics of finished packaging as well.

Can you customize testing services to meet specific needs?

Yes, our R&D lab offers tailored testing services to meet the unique requirements of your project. We work collaboratively with you and your team to understand your needs and provide customized targeted testing solutions that align with your goals. If the situation arises where your requested testing requirements are out of our in-house scope, we have access to an entire network of labs with the ability to identify your testing solutions.

What types of substrates can you print on?

We can print on a wide range of materials including flexible films (such as polyethylene and polypropylene), paper, foil, and laminated materials. Our presses are versatile and capable of handling various substrates for different packaging needs.

What are the minimum and maximum print runs you can accommodate?

We accommodate both small and large print runs. Whether you need a short run for a specific campaign or a large-scale production for continuous supply, we have the capability to handle your order efficiently.

What kind of support do you provide during the printing process?

We provide comprehensive support throughout the entire printing process, from initial consultation and design review to prepress preparation and final delivery. Our customer service team is always available to answer your questions and ensure your project runs smoothly.

Can you customize coatings and laminations to meet my specific needs?

Yes, we specialize in tailoring the laminate structure to meet your specific requirements, including barrier properties, mechanical strength, sealability, and aesthetic finishes. Our team will work closely with you to design a solution that aligns with your product goals.

What are the benefits of using cold seal and adhesive lamination?

Our press offers several advantages:
Quick Changeovers: Designed for rapid job changes, enhancing flexibility and reducing downtime.
Heat-Free Sealing: Protects heat-sensitive products by eliminating the need for heat in the sealing process.
High-Speed Production: Capable of operating at speeds up to 450 meters per minute, increasing throughput.
Energy Efficiency: Reduces energy consumption by eliminating heating elements.
Versatility: Handles a wide range of substrates and adhesives for various applications.
Quality and Consistency: Advanced control systems ensure precise adhesive application and consistent seal quality.

Do you provide storage solutions if we need to delay shipment?

Yes, we offer secure warehousing and flexible storage options to accommodate your needs. Our climate-controlled facilities protect your products from environmental factors, and our advanced inventory management systems ensure accurate tracking and efficient retrieval.

How can I learn more about AMGRAPH Packaging’s sustainability practices and partner with you?

We’re excited to collaborate with businesses committed to sustainability. You can:
Contact Us: Reach out via phone or email to discuss your needs.
Consultation: We’ll explore how our sustainable solutions can support your goals.
Partnership: Together, we can develop packaging that not only elevates your brand but also contributes to a greener future.

Resources: Sharing Expertise for Industry Excellence